LR_Ops. Readiness Engineer E&CI (401043)

Position Summary

The Operational Readiness Engineer – EC&I is accountable for leading the Electrical, Control and Instrumentation readiness and commissioning activities for Port MPQ equipment. The role ensures all EC&I systems are designed, installed, tested, and optimized to meet operational, safety, and performance standards prior to handover to operations.

Duties and Responsibilities / KPI’s

• Commissioning & Operational Readiness
• Lead and manage end-to-end EC&I commissioning activities for all Port MPQ systems, including conveyors, stackers, reclaimers, ship loaders, and auxiliary systems.
• Develop, review, and execute detailed commissioning plans, checklists, test procedures, and system validation protocols.
• Coordinate and oversee Factory Acceptance Tests (FAT), Site Acceptance Tests (SAT), loop checks, functional testing, and system integration testing.
• Drive system readiness reviews by assessing installation completeness, documentation availability, and system integrity prior to energization and startup.
• Ensure all EC&I systems meet operational performance criteria and are fully functional before handover.
• Systems Integration & Performance Assurance
• Ensure seamless integration between electrical systems, PLCs, SCADA platforms, drives, and instrumentation.
• Validate control logic, interlocks, alarms, and automation sequences to ensure safe and efficient operation.
• Monitor system performance during commissioning and initial operations to ensure reliability and stability.
• Identify system inefficiencies and implement optimization measures to improve performance and energy efficiency.
• Technical Review & Compliance
• Review and validate engineering deliverables including control philosophies, IO lists, electrical schematics, cable schedules, and instrumentation diagrams.
• Ensure all EC&I installations comply with company standards, OEM specifications, international codes, and regulatory requirements.
• Verify proper installation, calibration, and configuration of instruments, control devices, and electrical systems.
• Ensure compliance with electrical safety standards, isolation procedures, and permit-to-work systems.
• Troubleshooting & Problem Resolution
• Lead fault-finding and diagnostics of electrical, control, and instrumentation issues during commissioning and early operations.
• Perform root cause analysis of system failures, identify corrective actions, and implement preventive measures.
• Work closely with vendors, contractors, and multidisciplinary teams to resolve technical issues efficiently.
• Maintain a defect tracking system to monitor, prioritize, and close commissioning punch list items.
• Vendor & Stakeholder Coordination
• Interface with OEMs, contractors, and engineering teams to ensure alignment on technical requirements and timelines.
• Coordinate activities between mechanical, electrical, and operational teams to ensure integrated system readiness.
• Participate in technical meetings, progress reviews, and readiness assessments with project stakeholders.
• Ensure vendor deliverables, documentation, and support meet contractual and operational expectations.
• Documentation & Handover
• Ensure completeness and accuracy of all commissioning documentation including test reports, certificates, and as-built drawings.
• Develop and maintain detailed records of commissioning activities, system performance, and defects.
• Support preparation of handover documentation and ensure smooth transition to operations and maintenance teams.
• Verify all EC&I systems are fully documented and aligned with operational requirements.
• Training & Capability Development
• Provide hands-on training and technical coaching to operations and maintenance teams on EC&I systems.
• Develop training materials, operating procedures, and troubleshooting guidelines.
• Support knowledge transfer initiatives to ensure long-term sustainability of system operations.
• Health, Safety & Risk Management
• Ensure all commissioning and operational readiness activities are conducted in full compliance with HSE standards.
• Participate in risk assessments, hazard identification, and mitigation planning related to EC&I systems.
• Enforce safe work practices including lockout/tagout (LOTO), electrical isolation, and permit-to-work processes.
• Promote a strong safety culture and ensure zero harm during commissioning and startup phases.
• Continuous Improvement
• Identify opportunities to improve commissioning processes, system reliability, and operational efficiency.
• Capture lessons learned and implement best practices for future projects and operations.
• Contribute to the development of maintenance strategies and reliability programs.
• Key Performance Indicators (KPIs)
• Commissioning milestones delivered on schedule and within scope
• EC&I system availability and reliability post-handover
• Number of defects at handover (target: zero critical defects)
• Mean time to resolve system faults
• Compliance with safety standards (zero incidents)

Qualifications / Experience / Knowledge

Qualifications

• Bachelor’s Degree in Electrical Engineering, Control & Instrumentation, or related discipline

Experience

• Minimum 8–10 years’ experience in EC&I commissioning within mining, ports, or heavy industrial environments
• Proven experience in large-scale equipment commissioning and system integration

Technical Knowledge

• PLC systems (Siemens, ABB, Rockwell)
• SCADA systems and industrial communication networks
• Motor control systems (LV/HV), drives, and switchgear
• Instrumentation and process control
• Electrical distribution and protection systems

Core Competencies / Skills

• Strategic and analytical thinking
• Strong problem-solving capability
• Stakeholder engagement and collaboration
• Planning and execution excellence

Working Conditions

• Expatriate assignment based in Buchanan Port
• Rotational work schedule
• High-demand commissioning environment requiring flexibility

Health and Safety

• Ensure compliance with all relevant health and safety regulations, standards, and procedures.
• Participate in health, safety and environment training programs to understand potential hazards, safety procedures, and emergency protocols.
• Report any health, safety and environmental concerns, incidents, or near misses promptly to the designated supervisor or safety officer.
• Assist in identifying workplace hazards and participate in risk assessments to minimize risks to personal health and safety.
• Wear appropriate PPE as required for specific tasks or environments and ensure that it is maintained and used correctly.
• Be familiar with emergency response procedures, including evacuation routes, assembly points, and first aid protocols.
• Follow established safe work practices and procedures to prevent accidents, injuries, or illnesses.
• Operate machinery, tools, and equipment safely, following manufacturer's instructions and the AML safety guidelines.
• Maintain a clean and orderly workspace to reduce hazards and prevent accidents.
• Promote a culture of health and safety awareness among coworkers by encouraging safe behaviors and reporting unsafe conditions.
• Participate in health and safety committees or meetings as required, providing input and suggestions for improving workplace safety.
• Keep accurate records of safety inspections, incidents, and training activities as required by company policy and regulations.

Environment

• Oversee and monitor the environmental performance of your department's functions, ensuring high levels of awareness and compliance with company environmental policies and relevant environmental laws.
• Regularly review environmental performance metrics and indicators to track progress, identify trends, and address areas for improvement.
• Ensure all environmental incidents are reported promptly and investigated thoroughly in line with company policies and legal requirements.
• Uphold a culture of environmental responsibility and compliance within the organization by setting clear expectations for incident reporting and response at all levels.
• Collaborate with the Environment team to identify opportunities for environmental improvement and develop strategic programs to enhance sustainability practices.